Preparing for the WEL: Common gases with decreased exposure limits

.

Transitioning from WES to WEL

On 1 December 2026, the Workplace Exposure Limits for Airborne Contaminants (WEL) will officially commence, replacing the Workplace Exposure Standards (WES). This means that businesses should ensure they are compliant with WEL before that date.

The WEL isn’t just a change of name, it has introduced new notation for ototoxic chemicals, made new rules for non-threshold genotoxic carcinogens, and notably decreased the exposure limit for a wide range of gases common across many Australian workplaces and more.

This article will focus on some of these common gases that will have lower exposure limits. It’s an important topic because transitioning to become compliant with stricter limits is not just a matter of lowering alarm levels, it involves a holistic assessment of gas monitoring and detection programs. Audit, stocktake and service of gas detection instrumentation to ensure compliance with the limits, and most importantly, ensure worker safety, takes time and expertise. With the commencement of WEL less than 2 months away, now is the time to act.

Air-Met Scientific offers a wide range of service capabilities including on site assessment of gas alarm systems and gas detection programs. Get ready for the upcoming WES to WEL transition by getting in touch with you local office today.

Common gases with reduced exposure limits

The following table highlights eleven gases commonly found in Australian workplaces, showing the old limit, new limit and common exposure environments and applications. This list is non-exhaustive. PCBUs should check the entire WEL to ensure they are compliant with any new limits by 1 December 2026.

DOWNLOAD WEL

Image

Exposure limit measurements

Eight hour time weighted average (TWA) means the maximum average airborne concentration of a substance when calculated over an eight hour working day, for a five day working week.

Peak limit means a maximum or peak airborne concentration of a substance determined over the shortest analytically practicable period of time which does not exceed 15 minutes.

Short term exposure limit (STEL) means the time weighted average maximum airborne concentration of a substance calculated over a 15 minute period.

Gas Old limit (ppm) New limit (ppm) Common exposure environments
TWA STEL Peak TWA STEL Peak
Ammonia 25 35 20 35 Industrial refrigeration, fertiliser manufacturing, industrial cleaning chemical manufacture and use
Carbon monoxide 30 20 Confined spaces with internal combustion engines, mines, foundries, welding, mechanic workshops and car parks
Hydrogen chloride 5 2 Chemical manufacturing, water treatment, electronics manufacturing
Hydrogen fluoride 3 0.5 2 Aluminium smelting, glass work, petroleum refining, metal cleaning
Hydrogen peroxide 1 0.5 Pulp, paper and textile bleaching, food and beverage sterilisation, water treatment, healthcare
Nitric oxide 25 2 Welding, combustion processes such as diesel engine exhaust, chemical manufacturing
Peracetic acid NA 1.24 0.4 Food and beverage sanitation, healthcare, water treatment
Phosphine 0.3 1 0.05 0.15 Grain and pest fumigation, metal manufacturing
Styrene 50 100 20 40 Fibreglass/reinforced plastics manufacturing, polystyrene production, resin and composites manufacturing
Sulphur dioxide 2 5 0.25 Mineral processing and smelting, coal-fired power generation, pulp and paper manufacturing, winemaking, oil refining
Toluene 50 150 20

Paint, coatings and printing industries, adhesives and glue manufacturing and use, petrochemical and fuel industries, rubber and footwear manufacturing,
vehicle spray painting

Preparing for WEL: It’s time for monitoring and detection review, stocktake and audit

Looking at the table above, it’s clear that the changes aren’t as simple as they might seem. A substance like hydrogen chloride previously just had a peak limitation, now not only has the peak limitation been reduced but a TWA has been introduced. These complexities illustrate the importance of holistic review of monitoring and detection systems. Again, preparation requires more than just lowering alarm thresholds.

This is why it is so important to engage occupational hygienists who have the experience and expertise required to determine the safest, most effective, and most efficient gas detection program.

There is no one-size-fits-all approach to gas detection. A range of types of gas monitoring and detection equipment exist that all serve a specific purpose. With the upcoming commencement of the WEL list, now is the perfect time for businesses to review their gas detection program including conducting a stocktake and audit of existing systems. It is also expected that most businesses may need to significantly adjust alarm settings on gas detectors given the number of common gases which have had their limits decreased or exposure limit measurements changed.

Comprehensive gas detection programs use a suitable combination of instrumentation as each type of instrument serves a distinct purpose.

Fixed Gas Detection

Fixed gas detection is an essential aspect of a gas detection system in workplaces where it is known exposure to certain hazardous gases is likely. Fixed systems monitor gas concentrations in a specific area. For example, in industrial refrigeration where ammonia is used as a coolant, the AIYI Technologies AG310 may be permanently installed as constant monitoring is required to protect both people and assets from the dangers of any potential gas leaks. Due to the importance of maintaining fixed gas detection systems, expert service is needed to make sure that the system is compliant and configured correctly.

Personal Gas Detection

As the name suggests, personal gas detection is to measure when an individual’s exposure to certain gases exceeds certain a safe threshold. Personal gas detectors such as the Industrial Scientific Ventis Pro 5 are worn by a worker as they perform their work duties and are generally capable of measuring the concentration of multiple gases at once. This kind of gas detection is especially important for applications which involve entry into confined spaces that are only intermittently accessed by personnel where gas buildup can occur.

Air Sampling for Gases

Air sampling for contaminants is an important component for the assessment of compliance with exposure limits. Personal air sampling involves appropriate method selection, media selection and use of body worn continuous air sampling pumps such as the SKC Essential+ or Pocket Pump Touch for low flow sampling to collect a sample of certain airborne contaminants that a worker is exposed to. The sample media is then sent to a lab an analysed. This is an important step in compliance as it can identify what substances a worker is exposed to and provides an accurate assessment of the level of exposure over a given time period which makes it particularly useful for assessing time-weighted average exposures, exposure to specific volatile organic compounds, and contaminants which are difficult to measure with direct reading instruments.

Passive Sampling Badges

Passive sampling badges are another option for personal air sampling. SKC provides samplers for a range of gases such as sulphur dioxide, volatile organic compounds (VOCs), ammonia and formaldehyde. Passive samplers do not require an air sampling pump and are worn by the worker as they go about their work, collecting a sample that can be sent to a lab for analysis. While they aren’t suitable for measuring STEL, passive samplers provide a convenient, inexpensive and simple way to obtain data for TWA exposure measurements.

Page

Contact your local Air-Met Scientific team to discuss your monitoring requirements to comply with the upcoming changes.

Fields with * are required.

Share with friends

Date and Time

Mon. 19 Oct 2026

Add to Calendar

Location

Australia

Preparing for the WEL: Common gases with decreased exposure limits